King Sun PCB

How To Manufacture FPC Board?

The production process of a flexible printed circuit board is basically similar rigid PCB.For some operations, the flexibility of the laminates requires different devices and completely different processing methods.Most flexible PCB uses a negative method.However, there are some difficulties in the machining of flexible laminated plates and in the process of coaxial

How To Choose Reliable PCB Factory?

High precision electronic products usually go through three stages: R &D, trial production, mass production, then how to choose the PCB factory at different phase? Many PCB circuit designers and purchases can't find the right suppliers. PCB prototype Low price with bad quality,high quality with high price Mass production Big factory don’t need
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High Frequency PCB Application

High frequency electronic equipment is the development trend, especially in the increasing development of wireless network, satellite communications, technology information products trend high speed and high frequency, and communication products trend large capacity high speed wireless transmission of voice, video and data standardization, so the development of a new generation of products require high frequency circuit board. The communication products such as satellite system, mobile phone receiving base station and so on, must be equipped with high frequency circuit boards, which will develop rapidly in the next few years. There will be large demand for high-frequency substrates. The basic characteristics of high frequency substrate materials require the following points: 1.The dielectric constant (Dk) must be small and very stable, usually is the square root of the transfer rate and the dielectric constant of the smaller the better signal is inversely proportional to the high dielectric constant, easy to cause the signal transmission delay. 2.The dielectric loss (Df) must be small, which mainly affect the signal transmission quality, the less the dielectric loss so that the signal loss is small. 3.The thermal expansion coefficient of copper foil is as consistent as possible, because the inconsistency causes the separation of copper foil in the cold and heat changes. 4.The low water absorbability and high water absorption will affect the dielectric constant and dielectric loss at damp. 5.The heat-resistant, anti chemical, impact strength, peeling strength and so on must be good. In general, the high frequency can be defined as above 1GHz. The high frequency circuit board substrate is always use the fluoride substrate, such as polytetrafluoroethylene (PTFE), usually known as Teflon, usually used in more than 5GHz.In addition, it also use FR4 or PPO substrate, which can be used in 1GHz ~ 10GHz products. These three kinds of high frequency substrates are compared as follows: The three kinds of high frequency substrate material Epoxy resin, PPO resin and fluorine resin which are used at present,epoxy resin is the cheapest, and the most expensive is fluorine resin; consider dielectric constant, dielectric loss, water absorption rate and the frequency characteristics,fluorine resin is the best, epoxy resin is the poor.When the frequency of product application is higher than 10GHz, only fluorine resin printed board can be applied. Obviously, fluorine resin high frequency substrate performance is far higher than that of other substrates, but its shortcomings is except high cost also poor rigidity, and high thermal expansion coefficient.For polytetrafluoroethylene (PTFE), in order to improve the performance, a large number of inorganic materials (such as silica SiO2) or glass cloth are used as reinforcing filler materials to improve the rigidity of the substrate and reduce its thermal expansion.In addition, because of the molecular inertia of the polytetrafluoroethylene resin, it is not easy to combine with copper foil, so it is more necessary to deal with the special surface of the copper foil.The treatment methods include polytetrafluoroethylene surface chemical etching or plasma etching, increasing the surface roughness or increasing adhesion between copper foil and polytetrafluoroethylene resin, but it may affect the performance of the dielectric. The development of fluorine based high frequency circuit board requires cooperation among raw material suppliers, research institutes, equipment suppliers, PCB manufacturers and communication products manufacturers, so as to keep up with the rapid development of high frequency circuit boards.
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Small Trace PCB Manufacturing Points

With the development of electronic industry and electronic components integration, the electronic products size have become smaller and smaller,so small BGA package is widely used in PCB design,it’s necessary to reduce circuit trace width and line spacing to increase the number of layers as much as possible in limited area. It is generally believed that the production circuit

10 Common PCB Quality Problem You Should Know

Delamination Delamination is a long-standing problem of PCB, the first ranking of the common problems. The causes may be as follows: (1) Improper packing or preservation; (2) The storage time is too long, more than the storage period, PCB board damped; (3) Material or process problems; (4) Material selection and poor distribution of copper surface. The damp problem is
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How To Make Heavy Copper PCB?

With the rapid development of communication technology in automotive electronics and power supply, 10OZ and above ultra thick copper circuit board has gradually become a kind of special PCB board has broad market prospect, by the circuit board manufacturers more and more attention, at the same time with the printed
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Small PCB Manufacturing

Although the development of PCB technology is changing with each passing day, many PCB manufacturers focus on the HDI board, rigid flex board, backplane and other difficult parts.However, the existing market still has some relatively simple lines, unit size is very small, complex shape of the PCB, part of the
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How To Calculate The PCB Price?

Each piece of PCB to sell are customized in PCB industry, therefore, PCB board quotation need to be cost calculation first, but also need to refer to the utilization ratio of material to make a comprehensive quote. Many PCB purchasing people have no idea for the ever-changing PCB prices, even many years of
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