Flexible printed circuit boards are more classification methods.According to FPC layer can be divided into: single-sided,double-sided,multilayer and Rigid-Flex PCB. Flexible printed circuit boards(FPCs) market share continues to rise as electronic products tend to miniaturization and lightness. But Flexible printed circuit boards(FPCs) frequently occur breaking, short circuit,line width incorrect defects in processing, feeding, placement and other production processes.This article mainly analyzes the flexible printed circuit boards defect detection method.
Flexible circuit boards(FPCs) have many advantages: good reliability,strong heat dissipation,easy installation and low comprehensive cost, it’s convenient for the high integration and high performance of electronic products.Different production process make it have many unique features.
The status of defect detection technology for Flexible printed circuit boards(FPCs)
The existing Flexible printed circuit boards(FPCs) defect detection algorithm is mostly derived from the Printed circuit boards(PCBs),but it limits by its own unique feature,Flexible printed circuit board(FPC) defect precision is higher,the test sample dimension is larger,the test sample is easy to deform,making printed circuit boards(PCB) defect detection algorithm can not directly apply in n flexible printed circuit board defect detection,need develop appropriate detection algorithm according the actual characteristics of flexible circuit boards(FPCs).
In order to solve the problem that traditional template matching algorithm is slow and accuracy is low, the flexible printed circuit board(FPCs) line defect be divided into two types: global defect and local defect,use eight-connected domain area method and the histogram matching method to capture the global defects of the image,on basis of this,use projector matching and correlation coefficient method to recognize the local defects.This method is faster and more accurate than the traditional detection algorithm,but relevant defect classification is not enough.
Analysis of defect detection method for flexible printed circuit board(FPCs)
Aiming the problem of template matching in the global scope,flexible printed circuit board(FPCs) defect detection is implemented considering the local range template matching method.Considering the contour-based template matching method,the template should have significant contour characteristics.Although the conventional lines on the flexible printed circuit boards are regular,but these is no significant shape feature,moreover,the conventional lines are distributed in the whole image, and the template matching time is too slow,it’s unfavorable for line detection.
Shaped lines are irregular shape on the flexible printed circuit board(FPCs),generally including LED lights,S-shaped round.Due to the shape of the peripheral,the layout is generally related to the style of Flexible printed circuit boards. For this type of lines,consider the template matching method to implement test: First through template matching method of steer the various contour lines on the whole Flexible printed circuit boards position,access to contour lines,and then based on morphological theory for defect detection.
The detection process of the special shape line is below:
The FPC defect detection method is studied from the global and local scope,and the experimental results are drawn:
In short, the circuit board as the most basic part of the electronic circuit, a great impact on the quality of the entire electronic products. Therefore, how to achieve accurate detection of circuit board defects is an important part of product quality assurance, and most domestic enterprises generally rely on artificial visual inspection FPC defect detection, high cost, low efficiency, and because there is no relatively standardized quality standards, the staff Subjective awareness or visual fatigue and other reasons prone to missed and false detection; some enterprises to introduce foreign excellent testing equipment, by the equipment prices, technical support, after-sales service and other limitations, it is difficult to adapt to modern technology, low-cost, high-volume production needs. Therefore, the development of a fast and efficient FPC defect automatic detection system to meet the domestic market demand is imminent.
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