PCB surface treatment ensure circuit board had good solderability or electrical property.Due to the nature of the copper oxide form tend to be in the air, it’s impossible to maintain the original copper,so copper requiring additional processing. Below is the most popular PCB surface treatment.
HASL is hot air solder leveling. It coated with molten tin(Pb) solder and heating the entire compressed air(blowing) level technology to form a layer of anti-oxidation of copper,but also provide good solderability coating.The HASL usually sinking in molten solder,air knife blow the solder liquid level before solidification.air knife can make solder copper to crescent-shaped with minimized and to prevent solder bridging. HASL-LF is HASL lead free.
OSP(Organic Solderability Preservatives) is a process of PCB surface-treated copper foil ROHS compliance requirements.It is grown an organic film layer with chemical methods in the clean bare copper surface.This membrane has oxidation resistance,thermal resistance and moisture resistance to protect the copper surface does not rust in the normal environment.It be required rapid clearance to flux in the subsequent high temperature solder.So the clean exposed copper surface can be combined with the molten solder joints immediately became solid in a very short period of time.
Immersion gold surface is wrapped with heavy nickel electrical gold alloy,which can be long-term protection PCB. In addition it has great patience for the environment that other surface treatment processes do not have . Immersion Gold can also prevent dissolution of copper,which will benefit the lead-free assembly.
Since all current solders are tin-based, the tin layer can be matched with any type of solder materials. Immersion Tin process can formed planar copper-tin intermetallic compound, this feature makes immersion tin having a good solderability like HASL but without flatness problem. Immersion Tin board can not be stored for too long,Assembly must be followed the time of Immersion Tin.
Immersion Silver is between organic coating and Immersion Gold, the process is relatively simple and fast.the silver is till able to maintain good solderability even exposed to heat, humidity and pollution environment.Immersion Silver does not have good physical strength possessed like Immersion gold because there no nickel under silver layer.
ENEPIG(Electroless nickel electroless palladium Immersion Gold) is more palladium layer compared with Immersion Gold. Palladium appears to prevent corrosion caused by substitution reaction. It well prepared for Immersion Gold.Gold is closely covering the palladium,provide a good connection surface.
In order to improve the wear resistance of products,increase the number of plug of gold finger, hard gold plating surface is necessary.
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